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Freshwater Generator Spares

FRESHWATER GENERATOR EQUIPMENT/ PARTS

WE ARE SPECLIAZE IN SUPPLYING BRAND NEW PARTS FOR NIREX AND ATLAS MAKE FRESHWATER GENERATOR FOR JWP 26 AND DPU 36 SERIES AND ALL ATLAS SERIES FRESHWATER GENERATOR WE SUPPLY FOLLOWING PART AND UNIT

  • IMPELLER

  • SALINOMETER DS20 AND PROBE UNIT

  • COMPLETE ELECTRIC PANEL FOR FRESHWATER GENERATOR

  • COMPLETE EJECTOR PUMP

  • COMPLETE DISTILLATE PUMP

  • HOT WATER LOOP MODULE

  • DEMISTER ASSEMBLY

  • PLATE PACK ON EXCHANGE OR LOAN BASIS

  • SPRING LOADED VALVE MV15 MV40

  • BRINE EJECTOR UNIT COMPLETE

  • COMPLETE REFURBHISHED UNIT OF JWP 26 SERIES 80/100 UNIT UP 30 TONS CAPACITY

Types for Alfa Laval, Nirex and Atlas Denmark

  • JWP

  • AFGU

Specific types for APV and Sondex.

Furthermore ALPHA HEAT delivers a wide range of spare
parts for Fresh water generators:

Atlas-Denmark:

  • type AFGU

Alfa Laval / Nirex:

  • JWP-16-C40/50

  • JW(S)P-26-C80/100

  • JW(S)P-36-C100/125

  • D-PU-36-C100/125

  • D-PU-2-36-C100/125

Names and types not belonging to Merser Pumps are mentioned as reference only
Spares range includes;

  • gaskets

  • titanium plates

  • distillate / ejector pumps

  • combined ejectors

  • air ejectors

  • brine ejectors

  • impellers

  • shafts

  • wear rings

  • mech seals

  • valves

  • salinometers DS20

  • zinc anodes etc

  • brass fitting

  • Demister and Demister Clamp

  • New Plate Pack for JWP 26 and DPU 36

  • Pressure Plate for JWP 26 and DPU 36



 
 

Plate Packs & Gasket

WE OFFER VARIOUS TYPES OF NEW & RECONDITIONED PLATE TYPE HEAT EXCHANGER UNIT FOR DIFFERENT TYPE OF APPLICATION
THEY ARE MAINLY USED IN MARINE / POWER PLANT / PETROCHEMICAL PLANT / STEEL INDUSTRY / PAPER & PULP INDUSTRY / SANITARY AND HVAC INDUSTRIES

*  STANDARD  MATERIAL : STAINLESS STEEL 1.4301 /AISI 304, 1.440 / AISI 316
*  OPTIONALLY : 1.4539 SMO 254 AND TITANIUM GRADE II ASTM 265

GASKET MATERIAL :

  • NBR (NITRILE RUBBER)

  • EPDM ( ETHYLENE-PROPYLENE-RUBBER)

  • VITON (FLUORINE RUBBER)

  • HYDROGENERATED NITRILE

  • EPDM-HT

  • BUTYL RESIN CURED

  • FLUORELASTOMER FKM  A/B

  • FLUORELASTOMER G/GF

  • STAINLESS STEEL DESIGN FOR FOOD & FDA APPLICATION

MARINE HEAT EXCHANGER
THE MAIN PHE APPLICATIONS IN THE MARINE INDUSTRY ARE:

  • Central fresh water cooler

  • Low temperature fresh water cooler

  • High temperature fresh water cooler

  • Lube oil cooler

  • Camshaft lube oil pre-heater

  • Fuel oil pre-heater

  • Lube oil pre-heater

  • steam dump condenser

PLATE RE-GASKETING / INSPECTION FACILITY IN DUBAI PORT / BAHRAIN PORT / OMAN PORT / DOHA QATAR / SAUDI ARABIA

PLATE PACK SERVICES / MAINTENANCE OF PLATE HEAT EXCHANGER:
 
We carry out servicing and maintenance of various plate type heat exchanger used in marine District Cooling and other Industries.
 
Plate pack unit are disassembled, precise cleaning of plate by dipping into chemical tank subjected to either hot caustic  / phosphoric Acid bath after removal of gasket.
 
Cleaned plate IS 100% visually inspected and sampling of 10% is DYE PENETRANT tested for cracks, pin holes or material failure.
 
The plate are sprayed with dye and inspected to locate any pin hole leaks or cracks following these procedure plate are again pressure washed and rinse to remove all traces of the dye.
 
Finally tested plates are regasketed with high quality replacement GASKET WITH OEM SPECS gasket CEMENT (Adhesive)
 
Refurbished plates are finally assembled in frames unit and finally hydrostatically test is CARRYING OUT IN frame unit.

NEW PLATE PACK AND GASKET
 
We offer brand new plate pack of Alfa Laval APV GEA TRANTER / SWEP for marine and Industrial Application in stainless stee AISI 304 / 316, Titanium Gr II ATSM 265 SMO 254 Hestelloy in Origianl and NON Original. TO MEET ALL APPLICATION AND DUTIES. EACH UNIT IS MANUFACTURED TO CUSTOMER SPECIFICATION ALLOWING FULL FLEXIBILITY IN THE DESIGN TO ENABLE US TO MEET CUSTOMER EXACT REQUIREMENT.
 
PLATE HEAT EXCHANGER MODEL
 
LIST ATTACHED
GASKET TED PLATE HEAT EXCHANGER
FOLLOWING APPLICATION
 
POWER INDUSTRY
SUGAR INDUSTRY
CHEMICAL INDUSTRY
PHARMACEUTICAL INDUSTRY
PAPER & PULP INDUSTRY
TEXTILE INDUSTRY
BUILDING & SANITARY
HVAC
IRON & STEEL INDUSTRY
AUTOMOBILE INDUSTRIES
FOOD INDUSTRY

  • Full Plate heat exchanger reconditioning and refurbishment services of All Major PHE Manufacturer

  • Mechanical and /or chemical cleaning of plate using special procedure and chemical

  • Frame repair Services

  • Onsite CIP Service

  • Complete Range of PHE gasket and accessories are available.

  • Dye Penetrate and other NDT (Non destructive) testing to identify defective plates

  • Plate and gasket are available in a short notice

  • Loan Pack and Exchange plate pack in available for most common PHE Plates

  • Loan Pack and Exchange plate pack is available for Nirex Freshwater generator Model JWP and DPU Series

  • Highly competitive price with fastest delivery worldwide.

Brazed Plate Heat Exchangers

Brazed Plate Heat Exchangers can be used for liquid to liquid heat transfer, refrigeration evaporators and condensers, liquid heating using steam, and compressed air coolers.

APPLICATION: INCLUDES:

  • HVAC HEATING AND COOLING

  • DISTRICT HEATING

  • CONDENSERS AND EVAPORATOR

  • HYDRAULIC OIL

Advantages:

  • Low purchase price / LESS SPACE

  • NO GASKET

  • High temperature and pressure rating

  • Compact design

  • High thermal efficiency

  • SU316 (AISI316) STAINLESS STEEL FOR EFFECTIVE CORROSION RESISTANCE

  • EASY INSTALLATION AND REPLACEMENT / LOW MAINTENANCE REQUIREMENT

MATERIAL

  • PLATE MATERIAL STAINLESS STEEL 316

  • SOLDER MATERIAL 99.9% COPPER

  • TEST PRESSURE 40 BAR

  • WORKING PRESSURE MAX 30 BAR

  • WORKING TEMP -195C - 225C

MANY SIZES OF BRAZED PLATE HEAT EXCHANGERS CAN BE SUPPLIED EX-STOCK, AND FOR MOST MOUNTING FEET CAN BE SUPPLIED AS AN OPTIONAL EXTRA.

SHELL & TUBE TYPE HEAT EXCHANGER

SHELL AND TUBE HEAT EXCHANGERS

SHELL AND TUBE HEAT EXCHANGERS ARE COMMONLY USED FOR THE TRANSFER OF HEAT IN INDUSTRIAL PROCESS APPLICATIONS. THEY ARE AVAILABLE IN A VARIETY OF DIAMETERS AND LENGTHS. THE U-TUBE HEAT EXCHANGERS ARE DESIGNED FOR A WIDE RANGE OF LIQUID TO LIQUID AND STEAM TO LIQUID APPLICATIONS.

THE SHELL AND TUBE HEAT EXCHANGER IS CONSTRUCTED USING COPPER TUBES AND A CARBON STEEL SHELL. IT IS MANUFACTURED USING THE MOST ADVANCED TECHNOLOGY AVAILABLE AND IS SPECIFICALLY ENGINEERED FOR A WIDE RANGE OF APPLICATIONS. EVERY UNIT IS DESIGNED, MANUFACTURED AND TESTED TO MEET THE QUALITY REQUIREMENTS OF THE ASME CODE: SECTION VIII DIVISION #1 AND ISO 9002.

FEATURES

  • U-TUBE CONSTRUCTION

  • UNITS DESIGNED FOR LIQUID TO LIQUID AND STEAM TO LIQUID APPLICATIONS.

  • AVAILABLE IN 2 OR 4 PASS CONSTRUCTION.

  • REMOVABLE TUBE BUNDLES FOR CONVENIENCE IN CLEANING AND INSPECTION.

  • STRONG, DURABLE CONSTRUCTION WITH COPPER STEEL TUBES AND RUGGED CAST-IRON OR STEEL HEAD IN STANDARD UNITS. (OPTIONAL MATERIALS ARE AVAILABLE).

  • COIL AND BAFFLE ARRANGEMENTS DESIGNED TO MAXIMIZE HEAT TRANSFER PERFORMANCE.

  • TUBES EXPANDED INTO STATIONARY TUBESHEET ALLOW FOR TUBE EXPANSIONS AND CONTRACTIONS, DUE TO THERMAL FLUCTUATIONS, WITHOUT CAUSING STRESSES ON THE JOINTS. WELDING TUBES TO THE TUBESHEET IS OPTIONAL.

ADVANTAGES

  • THE ADVANTAGE OF THE SHELL AND TUBE DESIGN CANNOT BE IGNORED. EACH UNIT COMES WITH:

  • CONNECTIONS THAT COME IN STANDARDIZED SIZES FOR EASY ASSEMBLY AND FEATURE ADDITIONAL THREAD AND SURFACE PROTECTION FOR CLEAN INSTALLATION

  • U-BEND TUBES EXPANDED INTO A TUBESHEET WHICH ALLOW FOR TUBE EXPANSIONS AND CONTRACTIONS DUE TO THERMAL FLUCTUATIONS.

  • GASKETS THAT ARE MADE OF HIGH QUALITY COMPRESSED FIBRES WHICH LENDS TO REUSABILITY.

  • A STANDARD CAST-IRON OR STEEL HEADS FOR HEAVY DUTY SERVICES (ALSO AVAILABLE AS A SPARE PART).

  • SADDLE ATTACHES WHICH MAKE FOR QUICK AND EASY MOUNTING.

  • PUNCHED BAFFLES WITH MINIMAL CLEARANCES BETWEEN TUBES GUARANTEEING CORRECT FLUID FLOW AND MINIMIZED BYPASS

  • A WELDED SHELL PROTECTED WITH HIGH QUALITY PAINT FOR CORROSION RESISTANCE.

  • COPPER STEEL TUBES WHICH ALLOW FOR STRONG, DURABLE PERFORMANCE OVER A WIDE RANGE OF APPLICATIONS. UNIQUE TUBE BUNDLE LAYOUT (CHEVRON CORRUGATED PATTERN) MINIMIZES DEPOSIT BUILDUP AT THE EDGES AND OPTIMISES MEDIA FLOW FOR HIGH VELOCITY FLOW TURBULENCE.

APPLICATIONS

SHELL AND TUBE HEAT EXCHANGERS ARE FREQUENTLY SELECTED FOR SUCH APPLICATIONS AS:

  • PROCESS LIQUID OR GAS COOLING

  • PROCESS OR REFRIGERANT VAPOR OR STEAM CONDENSING

  • PROCESS LIQUID, STEAM OR REFRIGERANT EVAPORATION

  • PROCESS HEAT REMOVAL AND PREHEATING OF FEED WATER

  • THERMAL ENERGY CONSERVATION EFFORTS, HEAT RECOVERY

  • COMPRESSOR, TURBINE AND ENGINE COOLING, OIL AND JACKET WATER

  • HYDRAULIC AND LUBE OIL COOLING

DELIVERING THE NEEDS OF ITS CLIENTS IN THE CHEMICAL, PETROCHEMICAL, ELECTRONICS,
FOOD PROCESSING, MANUFACTURING, MARINE & POWER AND OTHER ALLIED INDUSTRIES.
SERVICES INCLUDE:

  • COMPLETE REPLACEMENT UNIT OR NEW BOILER ERECTION SERVICES ANDCOMMISSIONING.

  • COMPLETE BOILER / ECONOMIZER / SUPERHEATER REPAIR AND RETUBING
    SERVICES AND COMMISSIONING.

  • VOYAGE / RIDING CREW AND OVERSEAS REPAIR FOR MARINE DIVISION.

  • ANNUAL SERVICE AGREEMENT AND ANNUAL SURVEY.

  • TURNKEY PROJECTS ON EXCLUSIVE DISTRIBUTORSHIP / EQUIPMENT INSTALLATION
    AND COMMISSIONING / OPERATION MAINTENANCE

  • CHEMICAL CLEANING AND HYDROWASHING OF BOILER AND ECONOMIZER.

  • COMPLETE REPLACEMENT OF REFRACTORY / INSULATION AND CASING WORK

  • REPAIR AND REPLACEMENT OF CHIMNEY / DUCTING AND STEEL STRUCTURE COMPONENTS.

  • SUPPLY AND INSTALLATION OF STEAM AND WATER PIPE SYSTEM INCLUSIVE OF VALVES AND ACCESSORIES.

  • EMERGENCY BOILER REPAIR AND FIELD INSPECTION.

  • METALLURGICAL EXAMINATION AND NDT SERVICES.

  • ELECTRICAL AND AUTOMATION SERVICES.

  • SUPPLY AND INSTALLATION OF PRESSURE VESSEL TANKS / DRUMS AND HYDROPHORE.

  • SUPPLY AND INSTALLATION OF STEEL EXPANSION BELLOW AND FABRIC EXPANSION BELLOW.

  • SUPPLY AND PROVIDE TUBES REPLACEMENT OF HEAT EXCHANGERS /HEATERS / MAIN CONDENSERS / COOLERS AND RELATED ITEMS.

We stock the following After Market and Genuine replacement spare parts for the following plate heat exchanger models including but not limited to the following:
 

ALFA LAVAL

A10

EC500

M6MW

P225

 

A10B

H10

MA30M

P25

 

A15

H7

MA30S

P252

 

A15B

JWP26

MK15BW

P26

 

A15BW

JWP36

MX25B

P30

 

A20

M10BD

MX25M

P31

 

A20B

M10BW

P12/122

P32

 

A3

M10M

P12/124

P36

 

A35

M15B

P13

P41

 

AK20

M15F

P132

P45

 

AM10

M15M

P135

P5/1

 

AM20

M20M

P14

P5/2

 

AM20B

M20MW

P14/L1

PAR01

 

AM20W

M3

P145

PAR22

 

AX30

M30

P15

T200

 

AX30B

M3X

P16

T20B

 

CLIP10

M6

P17

T20P

 

CLIP6

M6M

P2

TL10B

 

CLIP8

M6MD

P20

TS6M

 

APV

AO55

HX

N25

R5

SR6GH

AO85

J060

N35

R55

SR6GL

B063L

J092

N35DS

R6

SR9

B063S

J107

N35PA

R66

SR9PA

B110L

J185

N50

R8AH

T4

B110S

JUNIOR

P105

R8GI

TR1

B134L

K34

P190

SD9

TR9AL

B134S

K55

PE SER III

SR1

TR9AV

B158L

K55PA

QO30D

SR14AD

TR9GL

B158S

K71

QO55D

SR14Ah

TR9GN

B205L

K71PA

QO80D

SR14AN

U2

B205S

LD9AL

R10

SR14GD

WHX

CHF130

LD9GL

R106

SR15PE

 

FFPE

LR9AL

R14

SR2

 

H12

LR9GL

R145

SR23PV

 

H17

M107

R23

SR23VO

 

H17DS

M185

R235

SR3

 

H17PA

M60

R40

SR6AA

 

HMB

M92

R405

SR6AG

 

GEA

FA157

VT04P

VT40

 

 

FA159

VT10 LAT

VT40L

 

 

FA161

VT1306

VT40ML

 

 

FA184NG

VT1309

VT40P

 

 

FA184WG

VT130F

VT40PL

 

 

FA192NG

VT130K

VT80 LAT

 

 

FA192WG

VT20

VT805

 

 

N40L

VT20L

VT80L

 

 

NT250L

VT20PL

VT80ML

 

 

NT250S

VT2508

VT80PL

 

 

SCHMIDT

SIGMA 114

SIGMA 32

 

 

 

SIGMA 16

SIGMA 37

 

 

 

SIGMA 17

SIGMA 52

 

 

 

SIGMA 22

SIGMA 45

 

 

 

SIGMA 27

SIGMA 55

 

 

 

SIGMA 30

SIGMA 90

 

 

 

SONDEX

S100 Sonderlock

S39

 

 

 

S120

S47 Sonderlock

 

 

 

S15

S50

 

 

 

S20

S65

 

 

 

S30

S65 SonderlockS8

 

 

 

S38

 

 

 

 

SWEP

G102

GX100

HX180

 

 

G108

GX12

HX25

 

 

G153

GX145

HX50

 

 

G157

GX18

HX85

 

 

G158

GX26

MF135

 

 

G234

GX42

MF257

 

 

G52

GX51

MF276

 

 

G58

GX64

MF56

 

 

G65

GX91

MF59

 

 

GC65

 

UX10

 

 

GF138

 

UX80

 

 

GF257

 

 

 

 

GF276

 

 

 

 

GF59

 

 

 

 

TRANTER

11T

GM56

GXD012

HX12

UX05

GC065

GM59

GXD018

HX180

UX066

GC65

GX012

GXD026

HX25

UX06T

GCD065

GX018

GXD042

HX50

UX10

GF057

GX026

GXD051

HX85

UX20

GF097

GX042

GXD064

HXD012

UX40

GF187

GX051

GXD085

HXD025

UX801

GFP030

GX064

GXD091

HXD050

UX81

GFP050

GX091

GXD100

HXD085

UXP005

GFP057

GX100

GXD145

HXD145

UXP010

GFP080

GX12

GXP018

HXD180

UXP060

GFP097

GX18

GXP026

HXP050

UXP200

GFP100

GX26

GXP042

S3

UXP400

GFP180

GX42

GXP051

S8

UXP801

GFP187

GX51

HX012

TW10

UXP900

GM138

GX64

HX025

TW18

 

GM257

GX85

HX050

TW5

 

GM276

GX91

HX085

UX01

 

 

 
 
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